Energy saving for manufacturing businesses

A successful manufacturing business is all about efficiency.

Cut manufacturing energy bills by up to 20%

Use energy more efficiently

Follow our practical tips to reduce your business energy consumption, stop wasting energy and start using it more efficiently.

Business energy saving

Upgrade to a smart meter

Smart meters are the clever way to measure your business energy use. Once your smart meter is connected and sending smart readings to us you'll receive accurate bills.

Smart meters

Get more control

Energy360 DataView is the free platform for existing customers to help view your energy data – and – ultimately get better control.

Energy 360 DataView

Manufacturing motors

  • Install variable-speed drives in your fans and pumps
  • Invest in high-efficiency motors, as identified on the government's ETL (or Energy Technology Product List, ETPL)
  • Maintain motor systems by lubricating them and checking the belt's tightness and alignment

Compressed air

  • Consider reducing the operating pressure of your compressed air
  • A 1-bar reduction could save about 7% of the energy
  • Switch compressors off when not in use
A compressor that's left on but not used consumes up to 70% of its full load power

Factories

Adjust your routine at your workplace and you could start saving money on your business energy bills.   

Factory lighting

  • Encourage staff to switch lights off when they're not needed
  • Use movement detectors, time switches and daylight sensors
  • Label switches so it's easy to see which one controls which light
  • Make the best use of natural light by opening blinds in the day
  • Replace traditional light bulbs with LED ones
Installing energy-efficient lights could reduce energy wastage through heat from 95% to just 5%

Factory heating and insulation

  • Recirculate the heat created by production lines to warm your premises
  • Ensure your boiler is regularly serviced and tuned
  • Check the insulation on hot and cold pipework and valve flanges
  • Use lids on process tanks, especially out of hours, to prevent evaporation loss

Refrigeration

  • Regularly defrost and clean fridges
  • Check that the seals on cold rooms and fridges are intact
  • Keep the condensers and evaporators on your fridges and cooling equipment clean
  • Only use the appliance size you need – smaller appliances are likely to be cheaper to run

When buying new refrigerators, A+++ is the most efficient rating

More advice from the Carbon Trust

The Carbon Trust helps organisations contribute to and benefit from a more sustainable future through carbon reduction, resource efficiency strategies and commercialising low carbon technologies.

Download their free guide to help identify energy and cost savings which can be easily made with little or no cost, and explore energy hotspots such as heating, lighting and commercial equipment.

Carbon Trust - Better business guide to energy saving

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The energy regulator Ofgem has set out a number of standards, rules and guidelines for all suppliers to help support micro businesses.

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Our latest blogs about energy efficiency

Explore practical strategies on our blog to enhance your business's energy efficiency and lower costs.

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